I just stumbled upon one of those hidden gems on the internet, a YouTube Channel by the name of Guitar MD who has sub 10,000 subscribers who is putting out some of the most amazing content. This article is a roundup of his really hard work creating what I believe is the most throughout series about turning any old kit neck, squire neck or any other neck you have into a work of art that plays like the guitar gods intended. Big Shoutout to Guitar MD – you should 100% go subscribe to him!
Part 1: Neck Recontour & Shellac Refinish
Contouring for Comfort
Headstock and Heel:
Aggressively soften edges using flat and round files
- Mimic vintage Fender neck shapes for a classic feel
- Focus on comfort at the heel with a rolling motion
Achieving a Rich Finish
Hand-Rubbed Shellac: Use a mix of blonde and orange dewax shellac flakes dissolved in grain alcohol.
- Opt for a two-pound cut for a deep, rich color
- Apply with a lint-free cloth for a smooth, glossy finish
Part 2: Compound Radius the Fretboard
Assessing Neck Straightness
Use an 18-inch straight edge and a digital neck relief gauge to check and adjust the truss rod for correct relief.
Fretboard Leveling
Detect and address any humps or unevenness using a straight edge and appropriate leveling tools like a carbon fiber under string leveling tool.
Compound Radius Setup
Implement a 7.25″, 9.5″, and 12″ compound radius across different fretboard sections for smooth transitions and playability.
Adding Fall Away
Create a gradual reduction in fingerboard height from the 12th fret to prevent string buzzing during bends using a steel sanding beam with fiberglass tape.
Applying Finish
Protect the fretboard with shellac and grain alcohol, ensuring durability and a slick feel.
Part 3:
Fretting Process Overview
Slot Preparation:
- Use a fret slot depth gauge to ensure correct depth.
- Tools like Stewmac fret slot cleaning tool and Japanese cleaning saw are crucial.
Fret Preparation:
- Different tools are required based on fret material (nickel silver vs. stainless steel).
- Use Steret piano wire cutters for stainless steel frets.
Fret Installation:
- Apply hide glue for fast setting and easy cleanup.
- Utilize an arbor press with a custom fret call for precise installation.
Fret Finishing:
- Clip fret ends with Channellock 357 end nippers.
- Level frets using a sanding beam and verify with sharpie marks.
- Polish frets up to 8000 grit for a smooth finish.
Part 4: Vintage Style Guitar Tuner Installation
Tools and Techniques
- Essential Tools: Digital calipers, transfer punch, and a semi-fluted reamer are crucial.
- Initial Challenges: Mismatched bushing sizes required creative solutions.
- Effective Solution: Using Kluson MB65 LN adapter bushings with Titebond for a secure fit.
- Further Adjustments: Replacing with Gotoh bushings and reaming holes for a snug, crack-free fit.
- Installation Tips: Utilize a custom C clamp tool for firm bushing placement.
- Alignment Precision: Ensure straightness with a beveled straightedge and machinist ruler.
- Final Touch: Drill pilot holes meticulously and secure tuners with screw wax.
Part 5: Installing the Neck
Crafting a guitar involves meticulous steps, especially when installing the neck. From aligning strings for perfect spacing to marking pilot holes, every detail counts.
Key Points:
- Alignment is Key: Use strings to align the neck evenly from the edges.
- Tools of the Trade: Utilize clamps, digital calipers, and a drill press for precision.
- Finishing Touches: Countersink holes and apply screw wax for a professional finish.
- Expert Tip: For optimal results, use a stubby screwdriver to ensure maximum torque and control.
